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TractEasy sets new standard with record-length autonomous tandem tow at major European Tier 1 automotive supplier

Written by Hamza Ouzouhou
News

TractEasy has successfully deployed two EZTow autonomous tow tractors at a major European automotive parts manufacturer in Germany, marking its most complex and fully integrated Level 4 autonomous logistics deployment to date. The vehicles are pulling a 16.1-meter tandem load, longer than the longest road-legal semi-trailers in both Europe and the U.S. , demonstrating a breakthrough in the scale and capability of autonomous industrial transport.

 

This milestone showcases both the manufacturer’s and TractEasy’s commitment to cutting-edge industrial automation and next-generation logistics solutions.

 

Watch the video here to see the EZTow vehicles in operation, fully integrated within the site’s live production environment.

Advanced autonomous logistics at scale

 

The newly deployed EZTow vehicles, capable of towing 14-ton and 20-ton payloads, now operate on the manufacturer’s largest and most demanding logistics route. The system covers nine production stations over an extensive mixed-traffic circuit that crosses both indoor and outdoor environments. Each vehicle and trailer spans up to 20 meters in length, transporting diverse car body parts between unloading and production points while navigating alongside forklifts and manually driven trucks.

 

This implementation represents TractEasy’s most sophisticated configuration to date, handling material flows with high volume variability — from compact, heavy containers to bulkier solid-load items — and managing a high number of drop-off points for enhanced flexibility.

 

 

Streamlining operations and cutting costs

 

A key driver for the deployment was the manufacturer’s aim to automate its internal logistics and reduce reliance on third-party service providers. It has also mitigated risks by automating this complicated route including eliminating the potential damage human drivers can make and reducing the testing and training required to ensure drivers can manage this complexity. With EZTow now fully integrated into production operations, the company has successfully eliminated external transport services, achieving significant cost savings and gaining greater control over internal material flow.

 

“The project’s decisive factors included TractEasy’s ability to meet lead time expectations and infrastructure requirements, as well as the suitability of its vehicles for our specific logistics challenges,” said a representative from the manufacturer’s logistics team.

 

The solution delivers a highly efficient, adaptable transport flow and is expected to generate a full return on investment within two years.

Beyond pilots: a fully operational system

 

Unlike many automation initiatives that remain in pilot phases, this deployment is a full-scale operational implementation. Vehicles are dispatched by operators at designated stations and follow pre-defined routes, forming an integral part of the site’s live production flows.

 

“This project represents a significant step forward in logistics automation,” said Rich Reno, CEO of TractEasy. We are incredibly proud of it, as to the best of our knowledge, it is the most complex autonomous tow tractor deployment anywhere in the world to date and we are grateful for the confidence that Voestalpine placed in us for this critical project.”

 

 

Commitment to long-term transformation

 

This deployment is backed by a long-term operational contract and underscores the manufacturer’s strategic shift toward automation, flexibility, and digital transformation in logistics. It signals growing momentum in the adoption of autonomous vehicle technology as a scalable, sustainable solution for industrial material handling.